Three-Dimensional Printing and Three-Dimensional Miniplates in Treatment of Anterior Mandibular Fractures

Not Applicable

Completed

• Conditions: Virtual Plan of Mandibular Fracture

• Registration Number: NCT06898736
• Lead Sponsor: Mansoura University

Brief Summary

The primary objective of this study was to evaluate the accuracy of virtual reduction and the prebending of the 3D miniplates on printed models for fixation of anterior mandibular fractures. The secondary objective is to evaluate the bone healing of anterior mandibular reduction.

Detailed Description

The mandible is the largest and most prominent bone in the maxillofacial region. Facial fractures frequently involve the mandible. Rigid internal fixation combined with maxillomandibular fixation is the standard surgical procedure for treating mandibular fractures. Maxillofacial surgery currently makes extensive use of digital technology in areas like surgical navigation, titanium plate preforming technology, and 3D digital guide plate technology.

Monocortical miniplates that are easily adaptable are used in Champy's semi-rigid fixation technique, along with an "ideal osteosynthesis line" to counteract the developing masticatory forces. The location of the bone plate fixation must provide the fixation method that is most stable in relation to the line of tension at the base of the alveolar process. One plate is often used for fractures that are posterior to the foramen, and two plates are typically used for fractures anterior to the foramen.

Due to muscles working against each other, the anterior mandible fractures are subject to strong torsional forces. Some researchers have suggested using the three-dimensional (3D) miniplates as a viable option for fixation.

To ensure successful osteosynthesis with a minimally invasive approach, three-dimensional (3D) miniplate systems can be used. The system comprises two miniplates joined by interconnecting crossbars and fixed to the bone with monocortical screws. When placed in the fracture line, the 3D miniplate system ensures fracture stabilization, regardless of plate thickness and geometry. The placement of screws in a square pattern on either side of the fracture creates a solid platform that increases resistance to twisting and rotation of the longitudinal axis of the plate.

The stability of occlusion after using 3D miniplates may be due to the box-like configuration, providing rigid fixation of fractures that prevent Buccolingual splaying and gap formation at the fracture site and subsequent occlusal discrepancy; this is the advantage of 3D miniplates over 2D miniplates.

The surgeon is now able to use 3D segmentation and mirroring methods, which are highly effective in simulating the pre-traumatized anatomy at a minimal cost, using advanced open-source software programs.

The idea behind 3D printing in the medical industry is to take anatomical scans utilizing imaging methods like computed tomography (CT) and magnetic resonance imaging (MRI). The images from these methods will be saved in a common format, such as the Digital Imaging and Communications in Medicine (DICOM) format, and then with the aid of computer-aided design (CAD) software, a virtual 3D prototype with Standard Tessellation Language (STL) format will be created to enable 3D printing and the deposition of the material layer by layer to achieve the final structure.

Thus, in the present study, the goal was to assess the accuracy of virtual planning and pre-bent 3D miniplates in anterior mandibular fixation by comparing postoperative outcomes with preoperative virtual reduction and to evaluate the clinical outcomes and bone density after fixation with 3D miniplates.

Study Timeline

• Study Start: 2021-10-10
• Primary Completion: 2024-10-10
• Status Verified: 2025-03
• Study Completion: 2025-03-10
• Study First Submitted: 2025-03-20
• Study First Submitted QC: 2025-03-26
• Last Update Submitted: 2025-03-26
• Study First Posted: 2025-03-27
• Last Update Posted: 2025-04-01

Recruitment & Eligibility

• Status: COMPLETED
• Sex: All
• Target Recruitment: 15

Inclusion Criteria

• Recent anterior mandibular fractures (within one week).
• Adult patients of both genders (18-50 years old).
• Systematic healthy patients.
• Radiographic evidence of anterior mandibular fracture.

Exclusion Criteria

• Medically compromised patients contraindicated for general anaesthesia and bone surgery.
• Comminuted fractures.
• Bilateral anterior mandibular fractures.
• Previously treated fractures.
• Pathological fractures and bone diseases.

Study & Design

• Study Type: INTERVENTIONAL
• Study Design: SINGLE_GROUP

Primary Outcome Measures

Name	Time	Method
Bone density was measured by Hounsfield units (HU) measured on CT images	3 months	The length and width of the mandible were measured using 3D CT scan with digital callipers in millimetres.
mandible dimensions	3 months	Mandibular length and width were measured using 3D CT scan with digital callipers in millimetres.

Trial Locations

Locations (3)

oral and maxillofacial department , faculty of dentistry, Alexandria university; 🇪🇬 Alexandria, Egypt

oral and maxillofacial department, faculty of dentistry,Alexandria; 🇪🇬 Alexandria, Egypt

Oral and Maxillofacial Department; 🇪🇬 Alexandria, Egypt